Sculpture Fabrication · SCULPTURE

Forged copper sculpture

Forged and fabricated copper - sheet metal shaped by hand and hammer.

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  • Shanghai Xionglan Culture Communication Co., Ltd. (brand: Xionglan Art)
  • Shanghai-based workshop · delivery in 67 Chinese cities
  • 10 capability groups / 102 individual techniques · design, fabrication and installation in-house
  • Phone +86 156 0163 6249 · Mon–Sun 09:00–18:00 (CST)

Forged copper is worked from sheet, so the piece is lighter and more economical than cast bronze while keeping the warmth and living patina of the metal. Hammer marks and joint lines are part of the language rather than defects.

Commissioned work in forged copper sculpture normally runs from 6 to 30 m², with 8–20 working days in production from approved drawings. The reference range for this technique is CNY 0+ per m², quoted itemised. It sits within our Sculpture Fabrication capability, alongside 13 related techniques, and the 4-point deliverable below is what a commission includes as standard.

When forged copper sculpture is the right answer - and when it is not

Forged and fabricated metalwork is chosen when a piece should read as made - hammer marks, forged tapers, visible joints - rather than as cast. It suits gates, screens, railings, sculptural frameworks and architectural metalwork where craft is part of the intent, and it is often stronger and lighter than an equivalent casting. It is not the right method where the form is complex and organic, which casting handles far better.

How the work is actually carried out

The design is worked out as a series of forgings and joints, because a fabricated piece is assembled rather than poured, and the joint positions shape the composition. Metal is heated and worked to form the elements, then assembled with the joints designed as part of the aesthetic rather than hidden. Surfaces are finished consistently - brushed, burnished or left with forge scale - and the piece is protected against the exposure it will see. Fittings are designed with their mechanism, since a gate has to work as well as look right.

Typical applications

Interior feature sculptureLobby and reception piecesRoof and dome ornamentSignage and letterformsArtisan and craft commissions

Typical specifications

MaterialCopper, brass or bronze sheet, 1-3 mm
ProcessHand raising, hammering, welding and patination
FinishPolished, brushed, patinated or lacquered
SizesFrom 0.3 m to 5 m
CapabilitySculpture Fabrication
Reference rangeCNY 0+ per m²
Techniques in this capability14
CoverageShanghai base, nationwide delivery, overseas projects on request

Reference price bands for Forged copper sculpture

Indicative only, based on the scope normally quoted for forged copper sculpture. A firm price follows a site survey and an itemised quotation split into material, labour, finishing, packing and freight.

Pricing basisPriced per piece or per project rather than per square metre
Reference rangeCNY 0+ per m²
How we quoteItemised: material, labour, finishing, packing and freight shown as separate lines

Build tiers for forged copper sculpture

Forged copper sculpture is not one product at one size: the table below is the same scope ladder we quote on, so you can see where your project sits before asking for a price.

Build tierTypical areaProduction daysWhat changes at this tier
Tier 16–30 m²40–90Up to 30 m², one substrate and one access setup, 40–90 days in the workshop.
Tier 26–30 m²3–86–30 m² across two or more faces, 3–8 days, substrate build-up agreed per location.
Tier 36–30 m²3–86–30 m² across two or more faces, 3–8 days, substrate build-up agreed per location.
Tier 46–30 m²3–86–30 m² across two or more faces, 3–8 days, substrate build-up agreed per location.
Tier 56–30 m²3–86–30 m² across two or more faces, 3–8 days, substrate build-up agreed per location.
Tier 66–30 m²3–86–30 m² across two or more faces, 3–8 days, substrate build-up agreed per location.
Tier 76–30 m²3–86 m² and above, multiple substrate types and phased access, 3–8 days with a join and numbering plan.

What we deliver

  • Concept sketches and a scaled maquette for sign-off
  • Structural calculation and internal armature where required
  • Fabrication, welding, surface finishing and protective coating
  • Delivery, on-site assembly and foundation coordination

Faults we see most often in forged copper sculpture

Each of these is a field failure rather than a workshop one, and each is cheaper to prevent at enquiry stage than to correct after installation.

  • Hiding joints that would read better as part of the design, producing a piece that looks uncertain rather than made.
  • Mixing finished and unfinished surfaces inconsistently, which reads as incomplete rather than as contrast.
  • Designing a moving element without coordinating the hinges and mechanism at design stage, which produces a beautiful piece that does not close.

What to settle before an overseas project starts

Fixed or movingTell us if the piece operates - a gate, a screen, a shutter. Mechanisms must be coordinated from the start, and they constrain the design.
Finish intentBurnished, brushed, waxed or left with scale are all valid and all look different. Send a reference of what you have in mind.
Corrosion exposureExterior metalwork needs a considered protection strategy. Tell us the location and the cleaning regime available.

Working with us from overseas

Enquiry to installation, one point of contact. Export packing, shipping, commercial terms and quality control →

Design intent and what drives the cost

TechniqueForged copper sculpture
PositioningForged and fabricated copper - sheet metal shaped by hand and hammer.
Floor area normally quoted6–30 m² per commission
Typical production window8–20 working days from approved drawings
Main cost driversArea and repetition; substrate preparation; detail and modelling time; surface finish; access and working hours
What we quote separatelyMaterial, labour, finishing, packing, freight and site measures - each as its own line

Representative work

Sculpture Fabrication projects photographed on completion.

Sculpture Fabrication — Cast bronze sculptureSculpture Fabrication — Cast bronze sculpture
Sculpture Fabrication — Mirror-polished stainless sculptureSculpture Fabrication — Mirror-polished stainless sculpture
Sculpture Fabrication — Animal & mascot sculptureSculpture Fabrication — Animal & mascot sculpture
Sculpture Fabrication — Stone sculptureSculpture Fabrication — Stone sculpture

Common questions

What is the difference from cast bronze?
Forging builds form from flat sheet, so the piece is thinner, lighter and cheaper for similar visual effect, but it cannot hold the deep undercuts casting can.
Does copper need maintenance?
Lacquered copper needs almost none. Unlacquered copper will continue to darken, which some clients want and others do not - so the finish is agreed at design stage.
How long does a large sculpture take end to end?
A typical landmark piece runs several weeks to a few months depending on size, material and finishing. Design, maquette approval, fabrication and finishing are each scheduled separately.

Discuss forged copper sculpture

Send photographs, drawings or a 3D file with approximate dimensions. You will get a technique recommendation, a reference price band and a production schedule.

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